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Part II | Manufacturing to Align with R&D: A Strategic Approach

Posted by Larry Kiliszewski Content on February 21, 2025
Many startup innovators are told by contract design and manufacturing firms that the only way to control manufacturing quality is to bring everything in-house. While this may work for medium- to large-scale companies designing and manufacturing their own products, for new medical device innovationdepending on the producta more strategic approach may be needed, one that supports ongoing R&D and development goals rather than controlling them.
 

At Zewski, we collaborate with specialized manufacturing partners who align with design-for-manufacturability (DFM) strategies, verification needs, and early-stage production demands. The approach varies based on the client's objectives. For example, a company licensing its technology, a manufacturer hiring us to design something they will produce, and a design intended for contract manufacturing by a third party all require different strategies. This flexibility allows us to maintain the agility of R&D while ensuring a smooth transition into production.


When Manufacturing Should—and Shouldn’t—Dictate Design

There are times when manufacturing constraints should influence design—but only when they serve the best interests of the client and the product, not just the manufacturer’s bottom line.

✔️ When It Makes Sense: If a small design change can significantly reduce production costs without sacrificing performance, durability, or usability, then adapting the design is a smart move.

✔️ When It Doesn't: If a manufacturer pushes for design changes purely to fit its own equipment rather than optimizing for performance or cost-effectiveness, it can hurt the final product.

The key is knowing when manufacturing input enhances the design versus when it limits innovation. This is why we maintain flexibility in our approach, ensuring manufacturing expertise is integrated when beneficial but never sacrificing product quality or functionality.


Who to Hire: Using Strategic Sales Representation 

One of the biggest challenges for companies looking to manufacture products is finding the right manufacturing partners. Not all electrical assemblers, machinists, or molding specialists are the same—each has a niche area of expertise that affects product quality, cost, and scalability.

This is where strategic sales representation firms may play a key role. These firms:

✔️ Identify best-in-class manufacturing partners: They know who specializes in what, ensuring that components are sourced from the right experts.

✔️ Help navigate supply chain complexities: Manufacturing isn’t just about making a part—it’s about choosing suppliers who can deliver on time, meet quality requirements, and scale when needed.

✔️ Save time and reduce risk: Instead of vetting countless suppliers yourself, these firms streamline the process by leveraging existing relationships and industry expertise.

By working with strategic sales reps, companies can access highly specialized manufacturers without having to invest in full in-house capabilities.


The Takeaway: It’s Not About Vertical vs. Strategic Integration—It’s About Trust

At Zewski Corporation, we know that every company practices both vertical and strategic integration—it’s just a matter of when they choose to do so.

When you’re selecting a design firm, the real question isn’t: Do they vertically integrate or strategically integrate? Because they will always do both. Rather, the question is:

✔️ What experience does their project manager (PM) bring to the table?
✔️ Do they have the knowledge and resources to get the job done?
✔️ Do you trust them? Can they provide references or case studies?
✔️ Will they treat you like their #1 client, regardless of your size?

That’s what matters. Whether a company integrates internally, works with trusted partners, or leverages strategic sales reps, what truly defines success is whether it is committed to delivering the best results for you.

CONTINUE READING | PART III

 

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